Development of a Tool Temperature Simulation During Side Milling

Abstract Current modeling approaches of cutting processes require on the one hand extensive numerical and analytical simulations further an experienced user in field simulations, which makes a large-scale application time-consuming to apply. Therefore, goal is implement existing models into established side-milling simulation program aiming for computationally fast user-friendly approach capable predicting transient tool temperatures along edge. Aim this work development thermal model, can later be implemented programs. The model process involves following two major steps: First, geometric engagement milling with parameterizable geometry performed. These results are used form database linking specific force components heat flux components. Second, three-dimensional conduction cutter established, applying calculated as boundary conditions simulation. Finally, first performed presented evaluated, particular validate flow accessibility. Future studies will then focus parameter analysis experimental validation.